July 20 – Tower doors installed

There are several openings built into the 1867 tower stairway. Two were clearly built to access the weights used by the clockwork that rotated the lens. One contained a cabinet whose use is unknown. Its door has long been missing. Skilled carpenter Doug Noren rebuilt it this past winter. It is curved tongue and groove with a kerf next to each seam. This past week’s team installed it.

A “before” image is shown below. While details like this aren’t critical path, they need to be addressed eventually. We pick off such things situationally as we have volunteers available with interest and skills.

Jim (shown below) & Ben also reinstalled one of the smaller original doors that had brought back as a construction sample. It was stripped, primed & painted by volunteers John & Karen while it was ashore.

The frames will need work by a future team.

Many people come together to get these projects done.

July 18 – Carpenter Team Update

The carpenter crew of Jim G. and Ben E. have been busy this week with some much-needed repair to the island structures, despite the “wicked” storm that blew through.

As you can see, the job was challenging, but the guys worked their magic on a rotting window in the cellar of the 1867 Lighthouse. Not only did they repair the window, but they made a screen for it as well!

 

Their other focus this week has been on repairing the floor joist in the Assistant Keepers Quarters. Note the floor jack at Ben’s feet—the joist needed some help!

 

July 15 – Carpenter Team Arrives

The Indiana-based carpentry team of Ben Eichorst & Jim Greenwell headed out on Monday after a two-day weather delay. When reinstalling the restored basement windows last year, they discovered one of the frames was rotten — that’s among their projects this week, along with a floor joist in the Assistant Keeper’s that is failing due to a long-ago water infiltration issue.

Scaffolding needed to do lighthouse soffit repair didn’t arrive in time, so that project will need to wait until next year. The logistics for doing these projects is daunting….coordinating materials, equipments, boats and people!

The team is scheduled to be “on island” through Saturday.

July 4 – Lantern room has a new look!

The team accomplished their goal of installing five acrylic panels in the 1867 lantern room. It looks terrific!

Marty Rosalik photo

This involved a lot preparation, problem-solving and hard work. The posts over the last several days highlight Marty, Tom, Barb & Jeff’s work. Many thanks to this team!

This photo was taken yesterday, but seems appropriate today. Happy 4th of July!

Barb Falkenhagen photo.

The team is scheduled to be extracted this afternoon….they’ve had a weather-shortened trip both coming and going but still accomplished this major objective as well as several smaller, but important projects.

 

July 3 – Lantern room work continues

Volunteer Barb Falkenhagen provides an excellent log on her Facebook page. Here are some selections from her July 3 entry:

“It rained heavy during the night and I kept hearing one of the shutters on the lighthouse tower banging, so I finally got up and latched it shut. Tom also latched a shutter on one of the windows in his room.”

“This morning we worked in the tower again fitting new screws, and placing the painted glass stops to the corresponding astragal. We learned that the parts painted yesterday were also marked for placement with little punch marks. After all the proper placements were made we removed them so we could paint. We are letting the paint dry the rest of today and will set the panes of plexiglass and caulk tomorrow.”

Note the four small punch marks in Barb’s photo

Painting the lantern room. Barb Falkenhagen photo.

 

 

July 2 – Great Progress on the Lantern Room

We’ve separately reported on today’s major accomplishment in a News post. It was truly an historic day with the first of nine panels restored in the 1867 lighthouse lantern room.

Lots of preparation was required to make this happen. Planning in 2023 along with removal of corroded sheet metal at the base of the lantern room. Experimental removal of a couple of screws holding astragals on a trip back in May. Preparing for less than cooperative screws (there were several.) Developing tools & fixtures (as shown below.) Bringing Heli-Coils to repair damaged threads.

Drilling out a broken screw using their magnetic drill press fixture.

After removing screws, rust and dried putty had to be ground out, with stops and frames prepped and painted.

Tom built temporary wood supports for the bottom of each frame as the existing ones were no longer usable. New ones will be made off site and installed at a later date. Each plexi panel was cut and fitted. Ultimately, it would be nice to upgrade to glass consistent with the historic panels but this interim step provided more flexibility in addressing the not unexpected challenges.

Three panels were completed today, with two more planned for tomorrow. Phil’s original 2006 wood panels were called into service overnight to protect against forecast wind and rain.

This is a very talented team. We’ve thankful for their work.

Left to right, Barb, Tom, Marty & Jeff.

 

July 1 – Detroit Locomotive Works LLC on location

Volunteers Marty Rosalik, Tom McBride, Barb Falkenhagen and Jeff Brearley arrived today. A key project is working on the 1867 lantern room…. As Marty says “The shop has a view.”

 

Detroit Locomotive Works built our lantern room and those of many other lights.

 

The firm went bankrupt years ago. Marty has resurrected the name.

This is a complicated project…on their first afternoon, they’ve already removed a number of the Astragal glass stop screws….complications include this broken screw.

This doesn’t happen by magic…it requires lots of knowledge and equipment.

 

June 16 – Third team of the season

The 3rd team of the season headed out yesterday. Likely some painting & masonry coming soon!

June 7 – Team Update

Cathy, Jen, Linda, Kathy & Sandy arrived Sunday and spent a productive visit performing a variety of grounds-related projects.

May 13 – Recap of May 2024 Opening Trip

 

After a few delays, the opening team (Linda, Cathy, Marty, Tom, and Jack) arrived at the light station on May 8, 2024, to prepare for the summer season. The excavator arrived the next day…and Marty went to work digging the new pit for the outhouse. Tom and Jack looked for buried treasure (sorry, Captain Kidd did not visit South Fox), and Jack built the framing for the outhouse pit. Cathy suggested attaching boards to the sides so that we could lift and move the outhouse, and it worked! The outhouse, in its new location, showcases a bench, handwashing station, and the daffodils the “fellas” saved!

Meanwhile, the “gals” dismantled the decaying benches at the firepit, organized the summer kitchen, and prepared the meals (except for Tom’s early morning coffee, of course).  While the “fellas” were busy with the water system and the excavation, the “gals” concentrated on mowing the lawns, blowing the leaves, and building a simple wooden deck in front of the solar panel.

Quite a welcoming site for visitors to the island! Of course, we ended each day with a bit of  relaxation–Jack actually braved the west shore with a bar of soap, but the rest of us were…well… wimps. As usual, Cathy caught me in a typical pose…

 

Captain Geoff surprised us with an early departure on Monday morning, for which we were all incredibly grateful….